Recycling technologies (RecTec)

The Recycling Technologies group deals with the separation, shredding and sorting of waste in preparation for mechanical recycling, solvent-based recycling and chemical recycling, such as solvolysis and pyrolysis.

Characterization of material flows and mechanical processing of plastics

Technical center for sorting and processing plastics
© Fraunhofer ICT
Technical center for sorting and processing plastics
  • Pre-shredding (dry and wet)
  • Sorting and classification
  • Processing of multilayer films, electronic scrap, composite waste (GRP & CFRP), thermosets such as PUR, minerals
  • Extraction of critical contaminants using sCO2 (e.g. flame retardants, plasticizers)

Recycling technologies

  • Mechanical processing of plastics for compounding, injection molding, etc.
  • Solvent-based recycling (HIPS, ABS, PVC, ...)
  • ATEX-compliant small-scale demonstration plant TRL 4-5 (10 kg)
  • Solvolysis (PUR, PET, PLA, PC, ...)
  • Pyrolysis of solvolyser residues
30 l solvolysis reactor - solvolysis product of the chemical recycling of PU flexible foam
© Fraunhofer ICT
30 l solvolysis reactor - solvolysis product of the chemical recycling of PU flexible foam

Processing & downstreaming

  • Membrane filtration reverse osmosis, nanofiltration, ultrafiltration, microfiltration, batch and continuous
  • Mixer-settler for liquid-liquid extraction
  • Rectification equipment (350 °C) at an operating pressure up to 1 mbar at 1 kg/h throughput, column DN50 (40 theoretical stages) available in continuous operation
Quasi-continuous CO2 extraction plant with 5 l extractor and separator and a 2 l extraction column
© Fraunhofer ICT
Quasi-continuous CO2 extraction plant with 5 l extractor and separator and a 2 l extraction column
Rectification unit
© W. Mayrhofer
Rectification unit
Membrane unit - stirred high-pressure cell for performing membrane screenings in the dead-end process (cake filtration)
© Fraunhofer ICT
Membrane unit - stirred high-pressure cell for performing membrane screenings in the dead-end process (cake filtration)

Recycling cascade for plastic waste

Would you like to know by which recycling method your feedstock generates the best output? Find the perfect technology combination for your waste.

Publicly funded projects (selection)

Acronym Title Funding code more  Information
2Eplus Single-stage, single-phase, cost-effective and recyclable - THFDM, made from cellulose derived from waste wood, as a new product for the bioeconomy 031B1330  
Plast2becleaned Recycling process for waste electrical & electronic equipment GA-No. 821087 Link
SeSoBa Sensor-based sorting of construction waste FKZ: 033RK079 Link
CO2NIPU      
ReSOLve Recycling packaging waste by selective solvolysis P2021-0098 Link
CCPE Cluster Circular Plastic Economy   Link

 

RENEW Re-cycling of epoxies from nonferrous e-waste   Link

Babba Biodegradable bags in biowaste recycling BWBAW 20105 Link
KomSpekSe Combined spectroscopic and sensitive density separation of dark/black waste plastic mixtures from industry, production and commerce into unmixed fractions 033R289  
RevolPET Development of a recycling technology for PET waste plastics consisting of multilayer and other waste composites 033R193A-F Link
ReFoPlan Development of deconstruction and recycling standards for rotor blades 3720 31 301 0 Link
RePURKo Recycling of PUR composite waste by coupling individual and sensor-based recycling technologies 033R282  
Urbanrec New approaches for the valorization of URBAN bulky waste into high added value recycled products GA-No. 690103 Link

Publications

Jahr
Year
Titel/Autor:in
Title/Author
Publikationstyp
Publication Type
2024 Computational Insights for the Catalytic Depolymerisation of PET
Killinger, Lukas; Majgaonkar, Pranav; Hanich-Spahn, Ronny; Flick, Klemens; Hashmi, A. Stephen K.
Poster
2024 Hybrid Seat Structures - Efficient and Suitable for Large-Scale Production
Emmerich, Rudolf; Ilinzeer, Sergej; Hanich-Spahn, Ronny
Zeitschriftenaufsatz
Journal Article
2023 Hybride Sitzstrukturen - effizient und großserientauglich
Emmerich, Rudolf; Ilinzeer, Sergej; Hanich-Spahn, Ronny
Zeitschriftenaufsatz
Journal Article
2023 Catalytic Depolymerisation of PET
Killinger, Lukas; Majgaonkar, Pranav; Hanich-Spahn, Ronny; Flick, Klemens; Hashmi, A. Stephen K.
Poster
2023 BabbA - Biologisch abbaubare Beutel in der Bioabfallverwertung
Forberger, Jens; Freitag, Ruth; Laforsch, Christian; Kandeler, Ellen; Geyer, Jürgen; Kröner, Ulrike; Pagel, Holger; Steiner, Thomas; Freitag, Ruth; Löder, Martin; Bayha, Ansilla; Gromer, Gabriela; Möller, Julia
Bericht
Report
2023 Polyurethane seating structure for aviation applications - environmental improvements
Höhne, Carl-Christoph; Hanich-Spahn, Ronny; Brantsch, Peter; Nioac de Salles, Ana Claudia; Ilinzeer, Sergej; Emmerich, Rudolf; Reichert, Thomas
Poster
2023 Recycling and Circularity of Aircraft Composites
Hanich-Spahn, Ronny; Reichert, Thomas; Brantsch, Peter; Höhne, Carl-Christoph
Poster
2023 Cabin Interior Demonstrator: Impact Projection for Hybrid Seating Structures
Reichert, Thomas; Nioac de Salles, Ana Claudia; Renn, Hannah; Hanich-Spahn, Ronny; Höhne, Carl-Christoph; Brantsch, Peter; Emmerich, Rudolf; Ilinzeer, Sergej
Poster
2023 Environmental Improvement Potential of Flexible Polyurethane Foam for Aviation Applications - A Case Example Analysis
Höhne, Carl-Christoph; Nioac de Salles, Ana Claudia; Brantsch, Peter; Reichert, Thomas; Hanich-Spahn, Ronny
Zeitschriftenaufsatz
Journal Article
2023 Chemical Recycling of Carbon Fibre Reinforced Polyurethane for Aviation Applications
Höhne, Carl-Christoph; Brantsch, Peter; Reichert, Thomas; Hanich-Spahn, Ronny
Zeitschriftenaufsatz
Journal Article
2023 Deutsche Normungsroadmap Circular Economy
Bericht
Report
2022 Chemical Recycling of Carbon Fibre Reinforced Polyurethane for Aviation Applications
Hanich-Spahn, Ronny; Brantsch, Peter; Höhne, Carl-Christoph; Reichert, Thomas
Vortrag
Presentation
2022 Aircraft Recycling and Circular Economy
Reichert, Thomas; Brantsch, Peter; Hanich-Spahn, Ronny; Höhne, Carl-Christoph
Vortrag
Presentation
2022 Mikrokunststoffe in Komposten und Gärprodukten aus Bioabfallverwertungsanlagen und deren Eintrag in landwirtschaftlich genutzte Böden - Erfassen, Bewerten, Vermeiden
Forberger, Jens; Bayha, Ansilla; Gromer, Gabriela; Möller, Julia; Löder, Martin; Lafrosch, Christian; Steiner, Thomas; Freitag, Ruth; Schöpfer, Lion; Pagel, Holger; Marhan, Sven; Streck, Thilo; Kandeler, Ellen; Schnepf, Uwe; Moers-Meßmer, Maria Anna Lioba von; Abdi, Rahma; Kneißle, Lea; Budig, Vivian; Brümmer, Franz; Resch, Julia; Bonten, Christian; Mendez, Hildemar; Clauß, Detlef; Kranert, Martin
Bericht
Report
2022 CFRP Recycling Demonstrator for Engine Application
Hanich-Spahn, Ronny; Moll, Torsten
Vortrag
Presentation
2022 Hierarchical Approach for Solvent Selection in Circular Economy
Majgaonkar, Pranav; Kruber, Kai; Aryan, Venkat; Hanich, Ronny; Pico, Davide; Skiborowski, Mirko
Konferenzbeitrag
Conference Paper
2022 Microplastics persist in an arable soil but do not affect soil microbial biomass, enzyme activities, and crop yield
Schöpfer, Lion; Möller, Julia N.; Steiner, Thomas; Schnepf, Uwe; Marhan, Sven; Resch, Julia; Bayha, Ansilla; Löder, Martin G.J.; Freitag, Ruth; Brümmer, Franz; Laforsch, Christian; Streck, Thilo; Forberger, Jens; Kranert, Martin; Kandeler, Ellen; Pagel, Holger
Zeitschriftenaufsatz
Journal Article
2022 Environmental Improvement Potential of Flexible Polyurethane Foam for Aviation Applications - A Case Example Analysis
Brantsch, Peter; Nioac de Salles, Ana Claudia; Hanich-Spahn, Ronny; Höhne, Carl-Christoph; Reichert, Thomas
Vortrag
Presentation
2021 Chemical Recycling of Post-Consumer PLA Waste for Sustainable Production of Ethyl Lactate
Majgaonkar, Pranav; Hanich, Ronny; Malz, Frank; Brüll, Robert
Zeitschriftenaufsatz
Journal Article
2021 Uptake and absorption of fluoranthene from spiked microplastics into the digestive gland tissues of blue mussels, Mytilus edulis L.
Stollberg, Nicole; Kröger, Silja Denise; Reininghaus, Mathias; Forberger, Jens; Witt, Gesine; Brenner, Matthias
Zeitschriftenaufsatz
Journal Article
2019 Process Development for Chemical Recycling of Bio-based Polymers
Majgaonkar, Pranav
Master Thesis
2019 Deaktivierbare Klebstoffe zur Wiederverwertung von Wärmedämmverbundsystemen -WDVS-Deaktiv-
Sims, Stefan; Urban, Helfried; Stier, Christian
Bericht
Report
2018 Decolorization of plastics by extraction of pigments with supercritical CO2
Jänisch, Thorsten; Unser, Steffen
Poster
2017 Production and comparison of artificially aged microplastic particles
Patzak, Carolin; Reichert, Thomas; Forberger, Jens
Konferenzbeitrag
Conference Paper
2016 Problematik der Übertragbarkeit bestehender Verfahren zur Kunststoff-Charakterisierung auf Kunststoffgemische
Forberger, Jens; Becker, R.W.
Zeitschriftenaufsatz
Journal Article
2016 Ergebnisse einer Befragung zum Umgang mit Porenbetonabfällen aus dem Abbruch von Gebäuden
Stier, Christian; Forberger, Jens
Zeitschriftenaufsatz
Journal Article
2016 ResourceApp - Entwicklung eines mobilen Systems zur Erfassung und Erschließung von Ressourceneffizienzpotenzialen beim Rückbau von Infrastruktur und Produkten
Volk, Rebekka; Sevilmis, Neyir; Stier, Christian; Bayha, Ansilla
Aufsatz in Buch
Book Article
2016 Recycling von Textilien aus carbonfaserverstärkten Kunststoff-Bauteilen und deren Produktion
Seiler, Elisa; Stark, A.; Forberger, Jens
Zeitschriftenaufsatz
Journal Article
2015 Verfahren zur Herstellung von Propen aus Propanol
Forstner, Jochen; Unser, Steffen; Böringer, Sarah
Patent
2015 Verfahren zur Gewinnung von aromatischen Verbindungen
Forstner, Jochen; Unser, Steffen; Schweppe, Rainer
Patent
2013 Barrieren für das Recycling
Forberger, Jens; Wimmer, A.K.
Aufsatz in Buch
Book Article
2013 Innovative Technologien für Ressourceneffizienz in rohstoffintensiven Produktionsprozessen
Sammelband
Anthology
2013 Ergebnisse der r²-Begleitforschung: Potenziale von Innovationen in rohstoffintensiven Produktionsprozessen
Ostertag, Katrin; Marscheider-Weidemann, Frank; Paitz, Patrick; Sartorius, Christian; Walz, Rainer; Moller, Björn P.; Seitz, Ralph; Woidasky, Jörg; Stier, Christian; Albrecht, Stefan; Brandstetter, Christian P.; Fröhling, Magnus; Trippe, Frederik; Müller, Josephine; Mayer, Wolfgang A.; Faulstich, Martin
Aufsatz in Buch
Book Article
2013 Einleitung
Woidasky, J.; Ostertag, K.; Stier, Christian
Aufsatz in Buch
Book Article
2013 Erkennung und Erschließung von Rohstoffpotentialen aus dem Hochbau
Woidasky, Jörg; Stier, Christian; Stork, André; Sevilmis, Neyir; Schultmann, Frank; Stengel, Julian
Konferenzbeitrag
Conference Paper
2013 Recycling von PET-Flaschen und Verpackungsmaterialien im Food-Contact-Bereich
Wimmer, A.K.; Woidasky, J.; Forberger, Jens
Aufsatz in Buch
Book Article
2012 Hydrothermale Erhärtung - Ein Lösungsweg für die Steigerung der Ressourcenproduktivität von feinkörnigem mineralischen Bauabfall
Forberger, Jens; Hartmann, A.; Müller, A.; Woidasky, J.
Zeitschriftenaufsatz
Journal Article
Diese Liste ist ein Auszug aus der Publikationsplattform Fraunhofer-Publica

This list has been generated from the publication platform Fraunhofer-Publica