Projects

PolymerAcoustics – New polymer materials and methods for improved acoustics and sound design in home appliance, household equipment, power tools and small electric drives

FEM simulation of structure-borne noise, color representation of sound velocities
© Fraunhofer ICT
FEM simulation of structure-borne noise, color representation of sound velocities
Fracture pattern (SEM) of glass fibers with poor bonding to the PLA matrix
© Fraunhofer ICT
Fracture pattern (SEM) of glass fibers with poor bonding to the PLA matrix
Compounding of material systems with acoustically optimized properties
© Fraunhofer ICT
Compounding of material systems with acoustically optimized properties

Noise is a major burden in everyday life and at work. Acoustically optimized products ensure greater safety, comfort, and the “right sound” – Fraunhofer now offers innovative solutions using polymer materials.

Plastics are ideal construction materials: lightweight, usually inexpensive, complex in 3D formability, and often suitable for large-scale production. Unfortunately, their low weight is not ideal from an acoustic point of view. This makes it even more important to exploit the potential for acoustic optimization of these materials, as well as of designs and manufacturing techniques, in order to achieve a significant reduction in noise emissions from devices with plastic housings.

As part of Fraunhofer's in-house research project PolymerAcoustics, a comprehensive range of Fraunhofer technologies has been developed to reduce the noise emissions of devices with plastic housings. The solutions include, for example, foams that absorb sound on the inside, ventilation openings or structures that have high sound insulation and, if necessary, high tunable damping for vibrations. New simulation and manufacturing processes developed in the project allow the housing structures and any necessary housing openings (ventilation slots) to be acoustically optimized and, at the same time, designed for manufacturing.

The solutions developed by the Fraunhofer Institutes in the project can be directly incorporated into various stages of product development at the customer's site. Ideally, acoustic aspects should be considered as early as the concept and design phase, as this allows the entire technology toolkit to be integrated at an early stage of product development. However, many of the solutions developed can also be used at a later stage of product development and can therefore be considered acoustic problem solvers if acoustic defects only become apparent at a later stage of development.

Innovations in detail

The Fraunhofer technology toolkit developed for this purpose includes the following elements, among others, which are suitable for acoustic optimization in various applications and can be combined individually.

  • Characterization techniques for polymers and components with regard to airborne and structure-borne sound propagation
  • Plastic materials with specifically adjustable damping behavior
  • Highly damping fiber composite structures
  • Acoustically optimized geometries for ventilation openings to reduce the sound transmission of stationary, tonal noise components.
  • Novel, acoustically highly effective, 3D-formable foams made of thermoplastic polymers for sound absorbers and dampers
  • Holistic and coupled simulation methods and material models
  • Optimized mounting techniquesn

Further information

Publications and summaries of results can be found on this page and on the linked pages of our partner institutes.

The field of acoustic optimization is complex, and the solutions developed by the consortium are diverse. That is why we recommend a non-binding project presentation tailored to your needs.  

Simply get in touch with us!